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Article #69: Diesel Fuel Quality Is A Question Not A Guarantee

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Diesel engine designs striving to There is no telling how long that fuel
increase engine performance have made has been in the distribution network and
great advancements in engine fuel how many times it has been transferred.
delivery to the combustion chamber. Seldom do these distributors filter the
Today's diesel engine is quieter, fuel as they transfer it.
smoother, and more powerful. But today's The solution: Multifunctional diesel
diesel engine owners are overlooking one additive packages and hardware.
important factor. The quality of today's For your single vehicle or fleet the
diesel fuel has not advanced at the same improvement of fuel quality by the use of
rate as the engine improvements. additives and current technology is
Diesel fuel begins to deteriorate as soon always a good choice.
as it is produced. Within 30 days of Many diesel fuel additive packages
refining, all diesel fuel regardless of address the key issues with respect to
brand, goes through a natural process fuel performance; some improve fuel
called re-polymerization and oxidation. economy, increase lubricity, improving
This process forms varnishes and cold flow, and improve cetane number. And
insoluble gums in the fuel by causing the some only address the issue of rust and
molecules of the fuel to lengthen and corrosion, but all should be considered.
bond together. These components now drop Most diesel fuel additives contain
to the bottom of the fuel tank and form combustion improvers that release oxygen
asphaltene also known as diesel sludge. during the compression stroke. This
The fuel begins to turn dark in color, allows combustion to start sooner,
smell bad, and in most cases causes providing for a more complete fuel burn.
engines to smoke. The engines smoke A more complete burn provides all the
because some of these clusters in the power your fuel and engine is capable of
early stages are small enough in size to producing. As combustion improvers and
pass through the engine filtration and you get a smoother running engine, an
into the combustion chamber. As these increase in horsepower that improves fuel
clusters increase in size, only part of economy and the reduction in black smoke
the molecule gets burned. The rest goes emissions.
out the exhaust as unburned fuel and Cetane is a performance rating of a
smoke. With increases in cluster size diesel fuel, a higher cetane number or
they begin to reduce the flow of fuel by cetane rating indicates greater fuel
clogging filters. The filters only efficiency. The fuel's cetane influences,
address the symptom and not the cause. duration of white smoking after start-up,
It is estimated that eight out of every drivability before warm-up, and intensity
ten diesel engine failures have been of diesel knock at idle. Increase the
directly related to poor quality and cetane number of a fuel and you have
contaminated fuel. The build-up of improved performance.
contaminates in the fuel systems and In diesel fuel systems, the fuel provides
storage tanks can quickly clog filters, lubrication for the fuel pump and
thus resulting in engine shut down, fuel injectors. A fuel with poor lubricity can
pump wear, and diesel engine damage. cause excessive wear and premature
Understand that most fuel has some amount failure of these components. Improve
of water in it from either condensation lubricity and extend engine life.
or vents. This threat requires that we Diesel fuels have pour points (the lowest
realize the added burden placed upon temperature at which an oil or other
diesel fuel as opposed to gasoline. liquid will pour under given conditions)
Gasoline acts as a fuel only. Diesel within the range of normal winter
fuel, on the other hand, also must cool temperatures. As a fuel approaches its
and lubricate injection system parts. pour point, paraffin in the fuel form wax
These parts are engineered to very close crystals that prevent it from flowing.
tolerances - up to 0.0002 of an inch - Flow-improver additives modify the wax
and any contamination means rapid part crystals, lowering the pour point of the
wear. Water displaces the diesel fuel. fuel and give better cold weather
When the fuel is displaced wear occur performance.
because lubrication is now absent. For on-sight storage tanks other issues
Water that enters the combustion chamber must be looked at. On-sight storage tanks
results in even more serious damage. When always have a small amount of the first
it comes in contact with the heat of the gallon of fuel ever put in them, unless
combustion chamber (in excess of 2000 it is drained 100% and cleaned. So adding
degrees F), it immediately turns to steam new, fresh fuel always has a bit of the
and often explodes the tip of the bad added to it every time fuel is
injector. Water causes corrosion of purchased. Diluting the bad with good
tanks, lines, injectors, and greatly over time is a loosing battle. The fuel
reduces combustibility. will always be bad fuel until the core
Other areas of concern include the problem is addressed
producing more exhaust emissions and The order of treatment for fuel related
effecting EPA standards. problems should always begin with a
Bacteria also present a serious problem. determination of whether there is water
Bacteria feed on nitrogen, sulfur, and in the fuel and if the fuel has microbes
iron that may be present in the fuel or (fuel bugs) in it. Water Paste and Fuel
tank. Test Kits can be used for this stage of
Then there are algae. There are maintenance. If microbes are detected,
absolutely no algae in diesel fuel. You then the use of biocides is needed.
may have fungus and microbial Biocides have no effect on and will not
contamination but no algae. This is a eliminate the sludge problem. Biocides
misnomer for diesel sludge. So if you kill bacteria, that's all!
have a diagnosis of ALGAE and add a The water issue should always be remedied
biocide, you have done two things, 1) first by the use of fuel water separators
found a mechanic that is wrong and 2) on the tank or on the equipment. Next a
done nothing to fix the problem. multifunctional chemical additive should
Why is there so much bad fuel? be added to improve fuel performance and
The number one reason is due to the then if needed a problem specific
increased popularity of diesel power and additive to dissolve diesel sludge and or
the accompanying increased demand for a rust inhibitor to protect steel tanks.
more diesel fuel. There was a time when For long-term prevention, the use of
diesel fuel remained in the refinery magnet fuel conditioners is recommended.
storage tanks long enough to naturally These devices continually reverse the
separate and settle, allowing the clean re-polymerization of the fuel during
fuel to be drawn off. Now with increased circulation and reduce the need for
demand, diesel fuel never remains ongoing additive use. All the needed
stationary long enough for settling, and cures are available from Dieselcraft
the suspended water and solids are passed Fluid Engineering at
on to you, the user. Conclusion
The change in refinery techniques is There is no good time to find out that
another problem. In order to get more your engine won't operate or that half
products per dollar; diesel fuel is now its life span is gone prematurely because
being refined from more marginal portions of contaminated or poor quality diesel
of the crude oil barrel. This results in fuel. Since no one can predict a
a lower-grade product that is inherently breakdown, the only safe method is
thicker and contains more contamination. prevention.
Thirdly, current fuel distribution Realize now that you do have a problem,
methods also have a negative impact on and manage it now, or deal with the
the condition of the fuel at the time of unexpected catastrophe and reduced
delivery. In many cases, brokers control equipment life that comes at the
fuel sales to major distribution absolutely wrong time and is not in the
terminals and determine delivery dates. budget!






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